Last Updated on January 1, 2023 by Admin
A QA/QC Engineer is responsible for analyzing and qualifying an organization’s product to ensure it meets quality and manufacturing standards. The engineer will typically work with other engineering teams to identify potential errors in the process or standard and design improvements that could create a more efficient and effective production line. Read more to learn about the role and responsibilities of a QA/QC engineer.
What is a QA/QC?
The QA/QC full form is QA stands for Quality assurance & QC stands for Quality control. QA/QC is the combination of quality assurance, the process or set of processes used to measure and assure the quality of a product, and quality control, ensuring products and services meet consumer expectations.
Quality assurance is process-oriented and focuses on defect prevention, while quality control is product-oriented and focuses on defect identification.
In recent times nearly all reputed construction companies have separate QA/QC departments. In terms of quality assurance, it is essential to submit a method statement, work procedures, checklists, Inspection & test plan, Project quality plan, and many other documents to the clients to assure them that the excellent quality meets their expectations.
The QA/QC is an indispensable part of any construction project. It guarantees the sound quality of the materials and methods of execution, maintains standards of standards, and makes sure work progresses according to it.
Quality is the execution of the tasks that ensure construction is completed according to plans and specifications, on time, within confined resources, and in safe work conditions.
Generally, people are mixed within Quality Assurance and Quality Control, though they are closely related but fundamentally different processes with different goals and purposes.
QA/QC Engineer Job Description
A quality assurance/quality control (QA/QC) engineer is responsible for ensuring that the products and services provided by a company meet the required standards.
They develop and implement quality assurance plans, test products and services to ensure they meet the required standards, and report their findings to management.
QA/QC engineers typically have a bachelor’s degree in engineering or a related field. They must have strong analytical and problem-solving skills and experience with quality assurance methods and tools.
To succeed in this role, you will need strong attention to detail and excellent problem-solving skills. You must also be able to work effectively within a team environment.
QA/QC Engineer Duties and Responsibilities in Construction Industry
Following are some of the most important duties and responsibilities of a QA/QC engineer in the construction industry.
- Accountable for the quality and quality of every activity, precise knowledge of all aspects of engineering construction relating to Civil, Architectural, and Structural discipline interfacing the multidisciplinary processes.
- Responsible for QA/QC documents of the complete project, including certificates, calibration, test results, inspection requests, non-compliance reports and site instruction/observations, permanent materials delivered, and other important QA/QC documents.
- Develop and determine all standards to perform inspections and tests on all procedures, oversee all testing methods, and maintain high-quality standards for all processes.
- Review the quality of all materials at the site, ensure compliance with all project specifications and quality, and collaborate with the department for all material procurement and quality materials.
- Supervise the effective implementation of all test and inspection schedules, ensure adherence to all procedures, and coordinate with various teams to perform quality audits on processes.
- Assist employees in ensuring knowledge of all quality standards, ensure compliance with all quality manuals and procedures, and collaborate with contractors and suppliers to maintain the quality of all systems.
- Manage to lift all equipment, handle the efficient storage of all hazardous materials, and perform quality audits per the required schedule.
- Monitor an efficient system, record all project activities, and analyze all processes to ensure all work meets quality requirements.
- Manage all work methods, maintain knowledge of quality assurance standards, monitor continuous application for all quality assurance processes, and recommend corrective actions for all operations.
- Develop a method statement for the activity, including risk assessment, job safety environmental analysis, and Inspection
- Test Plan and Checklist based on project specifications.
- Liaise with the Technical Engineer for submission of material submittals to the Consultant
- Coordinate with the Consultant’s representative and Site In-charge for Inspection.
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Based on the job postings, employers seek QA/QC Engineers with these core skills. If you want to become a QA/QC Engineer, focus on mastering the following:
- Excellent written and verbal communication skills
- Ability to work in a cross-functional team environment
- Extremely detail-oriented
- Great troubleshooting skills
- Working knowledge of product development and manufacturing processes
- Excellent organization and time-management
- Ability to juggle multiple projects simultaneously
- PC software proficiency
- Knowledge of International Organization for Standardization quality systems
- Knowledge of Society of Automotive Engineers quality systems (in the automotive and aerospace sectors)
- Verify contractor quality requirements are specified to vendors and contractor documentation submittals.
- The preparation and control of project quality system management documentation before project commencement.
- QA/QC engineer reviews quality inspection personnel qualifications and training requirements
- Monitor the disposition of all issued non-nonconformances.
- Monitor the progress and effectiveness of the project quality management system. Recommend and implement improvements when required.
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- Coordinate all QA/QC activities with the site QC manager & procurement manager
- Monitor statistical method reporting.
- Action and close all customer complaints
- Control all achieved documentation upon the completion of the project.
- Quality Assurance Quality Control Procurement Management
- The quality control procurement manager coordinates and inspects all procured items for a site. He is responsible for the project’s QA manager.
- The reviewing of site purchase orders to ensure that the applicable requirements are met
- The compilation of vendor inspection assignments packages
- The coordination and resolution of any nonconforming product Reviewing vendor’s QA/QC systems following contractual requirements
- Ensure the verification of documentation and certificates for materials purchased by vendors
- Review of supplier quality plans against contract requirements
- Quality Assurance Quality Control Manager (Site)
- The company site Quality Control Manager reports to the company QA Manager. He ensures the quality of the site installations is consistent with the company’s policy requirements, national and international standards, and the customers’ specifications.
- Implement the QA/QC management system at the site
- Coordinate quality inspections with all the site subcontractors and vendors and coordinate all non-destructive testing on site
- Distribute relevant QA/QC documentation to site subcontractors
- Verify that the quality-related site activities are following the applicable codes and standards
- Participate in the site’s internal and external site audits
- Coordinate all the quality site inspections through the site QC inspectors
- Ensure all quality control documentation is compiled and completed for as-built handover through the QC turnover engineer
- Compete for site quality control instructions and corrective action responses
- Review the customers’ specifications and undertake relevant training for the site QC inspector
- Monitor the implementation of the approved site QC Plan.
- Complete and coordinate the approval of the site QC technical submittals to the customer
- Coordinate with the site construction manager on all quality issues.
- Coordinate and chair the QA/QC site weekly meetings with the project’s subcontractors’ QC personnel
- Assure all technical documents relative to site quality control are current.
Qa/QC engineer salary
As per the recent data from various online job portals, the average salary of entry-level QC/AC engineers in the construction industry ranges from 3 lakhs to 5 lakhs per year.
Also, the average annual pay for a QA QC Engineer in the United States is $69525 per year.
As a QA/QC engineer, you must ensure that the product you are responsible for passes all tests and meets quality standards. To do this, you must have a strong knowledge of engineering principles and processes and an eye for detail. It is also important for QA/QC engineers to be able to collaborate effectively with other departments to ensure successful outcomes. With these skills and responsibilities in hand, any aspiring engineer can become an invaluable team member by ensuring the highest levels of safety and efficiency in product development.
Quality assurance (QA) and quality control (QC) are two important aspects of construction project management. QA is a process that ensures that the finished product meets the required specifications, while QC is a process that checks the finished product to see if it meets the required specifications.
There are several skills that QA/QC engineers need to be successful in the construction industry. First and foremost, they must have a strong understanding of quality control principles and practices. They should also be able to communicate effectively with other members of the construction team, as well as with clients and customers. Additionally, QA/QC engineers must be detail-oriented and have strong problem-solving skills. They should also be familiar with construction methods and materials and relevant regulations and standards.
There are many rewarding aspects to being a QA/QC Engineer. The most rewarding aspect is probably the satisfaction of knowing that you are helping to ensure the quality of products and systems. As a QA/QC Engineer, you play an essential role in ensuring that products and systems meet all quality requirements. This can be a very satisfying and rewarding experience.
To qualify as a QA/QC engineer, you need to have a degree in engineering or a related field. You will also need to have experience in the construction industry, preferably in a quality assurance or quality control role.