Last Updated on June 16, 2024 by Admin
Ever since Ready Mix Concrete (RMC) was introduced, the usage of concrete in modern construction and infrastructure has progressed beyond the traditional mix. In a customised approach, ready-mix concrete is produced in a batching plant using a predetermined mix design and then transported in a ready-to-use state to the construction site.
These concrete variants aren’t limited to traditional roles. From supporting towering skyscrapers to creating eco-friendly pavements, these specialized types of concrete reshape how we build using concrete.
Table of Contents
What is Speciality Ready Mix Concrete?
Specialized Ready Mix Concrete (RMC) refers to ready mix concrete produced with varying aggregates, cement grades and admixtures – giving the concrete different properties as per the project needs.
Because of its adaptability to a wide range of building demands, specialised ready-mix concrete is an effective solution for demanding construction projects.
Types of Speciality Ready Mix Concrete
Ready-mix concrete comes in a variety of specialized types, each formulated for specific purposes and offering unique properties. Here are some common types of specialised RMC.
High-Grade Concrete
High-grade concrete, often referred to as high-performance concrete (HPC), is a specialised concrete valued for its remarkable strength, resilience, and workability. High-grade concrete is used in various projects as it is exceptionally resilient to environmental elements, such as severe weather and chemical exposure.
High-rise buildings are one common application for high-grade concrete because of its strong support system for tall buildings. It is essential for infrastructure projects like industrial facilities and bridges because of its resilience to environmental stresses and long lifespan. Additionally, high-grade concrete is also used in marine structures, nuclear power plants, transportation infrastructure and the production of precast elements, demonstrating its adaptability to the demanding requirements of many construction usages.
The primary advantages of High Grade Concrete include:
- Minimizes the dimensions of columns and beams effectively.
- Significantly decreases dead loads, contributing to structural efficiency.
- Expands floor space, providing economic advantages for builders.
- Primarily utilized in structural elements such as columns, beams, shear walls, foundations, and other key components.
Slab Concrete for Industrial Heavy Duty Flooring
For Industrial Heavy-Duty Flooring (IHB), Slab Concrete is a specific kind of flooring made to endure the demanding circumstances of an industrial setting. Its distinguishing features are its increased thickness, steel reinforcement for strength, precise flatness and levelness to support large machinery, and a long-lasting surface polish.
These specialized concrete floors find applications in various industrial sectors, including manufacturing, logistics, aviation, automotive, and technology. The concrete is engineered to endure heavy equipment, resist wear and tear, and maintain structural integrity in the face of challenging industrial activities.
The primary advantages of Slab Concrete include:
- Provides a cost-effective option for construction projects.
- Suitable for all types of slabs, offering flexibility in design and construction.
- Well-suited for applications in both basement and floor construction projects.
- Improves the characteristics of concrete when compared to conventional methods.
Self-Compacting Concrete
Self-compacting concrete (SCC) is a specialized form of concrete renowned for its self-leveling and self-consolidating properties. SCC does not require external compaction efforts since it is made using a perfect blend of high-range water reducers and superplasticizers. It is especially useful for applications involving sophisticated reinforcing patterns, pre-cast parts, and architectural projects because of its remarkable workability and ability to fit smoothly into complex formwork.
SCC is widely used in high-rise structures, tunnels, and maintenance projects where its special qualities increase productivity. SCC’s adaptability includes its capacity to deliver a polished and aesthetically pleasing finish without the need for extra polishing.
The primary advantages of Self Compacting Concrete include:
- Reduces the noise levels that are present during the construction.
- Reduces the need for a large amount of labour and equipment.
- Produces a smooth, polished surface.
- Mostly used in places where there is a significant need for reinforcing.
Smart Dynamic Concrete
Smart dynamic concrete (SDC) is a game-changer in the construction world. SDC concrete flows effortlessly, filling even intricate forms without needing vibration. This superpower allows for quicker, quieter, and safer construction, reducing costs and minimizing environmental impact.
From precast elements in high-rises to bridges and architectural masterpieces, SDC’s adaptable nature and superior durability make it the perfect choice for diverse projects. Perfect for walls constructed using Mivan and other aluminium shuttering systems.
The primary advantages of Smart Dynamic Concrete include:
- Outstanding Self-Consolidation in Limited Areas.
- Guarantees a quick and effective process
- Self-Flow Capabilities for Lower Grades
- Reduces noise from construction for a more peaceful and comfortable working environment.
Bag Concrete
Bag concrete, or dry pre-mixed concrete, is a convenient and portable construction material sold in bags, typically weighing around 40-50 lbs. It contains a pre-proportioned blend of all the dry ingredients you need to make concrete: Portland cement, sand and gravel, and sometimes additives.
Fixing cracks, pouring footings and posts, creating small concrete surfaces, and building garden features are a few typical uses of Bag Concrete. Big projects or high-strength applications, however, are not appropriate for it. One should also follow the manufacturer’s instructions carefully when using bag concrete.
The primary advantages of Bag Concrete include:
- Versatile Use for Small Projects
- Portability and Pouring Technique
- Applicability to Various Concrete Grades
- Easy to work with and meets the necessary properties
Green Concrete
Green concrete combats the environmental impact of traditional concrete through a toolbox of strategies. It swaps out traditional binders with recycled materials like fly ash and crushed concrete debris, optimizes mix designs, and sources materials locally. This translates to less CO2, lower resource consumption, and sometimes even better performance.
Green concrete is used in a wide range of building projects, including precast panels and environmentally friendly homes and bridges. Though upfront costs might be slightly higher, it’s a great option for a sustainable future because of the long-term environmental and performance benefits. As research progresses, even greener and more effective solutions are on the horizon, paving the way for a responsibly built environment.
The primary advantages of Green Concrete include:
- Boosts the durability of structures over time
- Effectively lowers carbon emissions
- Minimizes the heat generated during the hydration process
- Primarily Employed in Mass Concrete Structure.
Stamp Concrete
Stamped concrete, also known as imprinted concrete, is a decorative finishing technique that involves imprinting patterns and textures onto freshly poured concrete. With designs that resemble slate, tile, brick, and stone, this approach offers a more affordable option than more expensive materials without sacrificing creative adaptability.
Applications of stamped concrete extend to a variety of settings, including residential and commercial projects. For households and companies looking for aesthetically pleasing and long-lasting surfaces, the approach is popular because of its adaptability, affordability, and aesthetic appeal.
The primary advantages of Stamp Concrete include:
- Provides a distinctive appearance without sacrificing the fundamental qualities of concrete.
- Allows for customisation with a variety of surface textures and colour hues.
- A versatile application that works well for landscaping areas, driveways, paths and a variety of flooring surfaces, such as Hoover dewatered flooring (VDF).
Colour Concrete
Coloured concrete, or coloured cement, is a decorative kind of concrete that has been mixed with various pigments or additives to provide a variety of colours. By providing diversity in design, this customisation option improves the visual attractiveness of concrete surfaces.
It finds use in several industries, including both commercial and residential buildings. For long-lasting and aesthetically pleasing surfaces, coloured concrete is frequently utilised in architectural elements, patios, pool decks, and pavements. The versatility extends to stamped and textured finishes, allowing for the replication of natural materials like stone or brick.
The primary advantages of Colour Concrete include;
- Provides an aesthetic look while maintaining concrete properties
- Greater durability in comparison to traditional flooring installations
- A versatile application that works well for landscaping areas, driveways, paths and a variety of flooring surfaces, such as Hoover dewatered flooring (VDF).
Light Weight Concrete
As the name implies, light weight concrete is a kind of concrete that is substantially lighter than regular concrete. This variation arises from using light weight aggregates rather than the more common crushed stone or gravel. Expanded clay, shale, volcanic ash, and even recycled plastic can be used to make these aggregates.
In towering buildings and bridges, light weight concrete allows for smaller, more economical components. Because it weighs less, it is more seismically resistant and naturally fire resistant. It works great as an efficient lightweight filler for voids and uneven surfaces, as well as insulating and precast pieces for quicker construction in non-structural applications.
The primary advantages of Light Weight Concrete include:
- Minimizes structural loads.
- Lowers heat absorption.
- Offers fire-resistant properties.
- Primarily suited for non-structural use.
- Provides insulation for roof slabs
Aparna RMC – A leader in speciality & custom concrete solutions
Aparna RMC, part of the prestigious Aparna Group is well known for its unwavering commitment to excellence in supplying high-quality, customised ready-mix concrete. With a robust infrastructure that spans 27 factories in four states and is backed by a fleet of more than 300 transit mixers and 70 pumps, Aparna RMC effectively supplies specialised ready mix concrete of all types meeting the demanding market.
Aparna RMC uses digitally enabled service processes which makes their customer service highly prompt and responsive. Aparna RMC also has a well-experienced team that works with project management consultants and architects to design the mix and plan the deliveries
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